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'70 through '99 clutch throwout bearings

The clutch throwout bearing allows the clutch actuating arm (on the rear of the transmission) to push against the clutch which is spinning at engine speed. The arm pushes against the bearing, which pushes the pushrod through a hole in the input shaft against the clutch diaphragm spring. The spring and the pushrod spin at engine speed, and the bearing isolates that movement from the actuating arm which obviously doesn't spin.

/5 through '80

The four-speed /5 transmission had a ball bearing riding on a pushrod with a 17mm end stub (see photo at bottom of page). The ball bearing was very similar to the one pictured for the later 5-speed bikes but smaller.

23 21 1 230 962 race 20mm
23 21 1 230 961 ball bearing 22.5x6.2x5.6
23 21 1 230 107 piston 23mm


needle bearingFor the five-speed, the diameter of the piston was increased to 23.5mm. A needle bearing (shown here) was used, riding on a shorter (13.5mm) stub on the pushrod. Both races had flat surfaces. This system was used until the clutch redesign in '81. Both of these pushrods had a felt ring around the pushrod to keep oil from migrating down the input shaft to the clutch.
23 13 1 232 088 race
23 13 1 232 079 needle bearing 23x6x2
23 13 1 232 087 piston 23.5mm


Just to keep things interesting, the clutch arm pivot pin is larger on the 5-speed, so the arm is different also. So is the pushrod. So between the cable and the clutch, the felt ring is the only part common to the two systems.

'81 through '99

Starting in 1981, the Airheads got a clutch upgrade, which changed the transmission slightly. BMW reverted to ball bearings again for the throwout, as shown on the top of this illustration, and housed the bearing and races in a 29mm plastic piston. Bearing races remained at 23.5mm OD but now were 11mm ID to fit around the new adapter that is pressed onto the end of the pushrod. In 1988 this was all changed to the sealed needle bearing assembly shown at the bottom of the illustration. The old piston may be NLA and has been superceded by the single assembly.

1980-1988 versions

23 13 1 239 891 bushing (NLA)
07 11 9 984 020 bearing with races (bearing 11mm ID, 23mm OD, may still be available)
23 13 1 464 167 piston (replaced by sealed unit)

23 13 1 464 167 new sealed assembly (yes, seems to be same part# as old piston).

The new bearing tends to change in size slightly as it gets hot, which can be remedied by a gentle sanding on the sides. Conveniently, it is also used on all of the K-bikes and Oilheads with cable-actuated clutches. When retrofitting the new bearing, you will need to pull the bearing race and adapter bushing off the end of the pushrod. The downside is that it is very expensive (about $76) so you might be glad to scavenge one from a salvage transmission.

Different pushrods used on various Beemers are shown here:

pushrods

K75, 23 13 1 454 786, 253mm
Oilhead 5-speed, 23 13 1 340 391, 257mm
(not pictured, 21 52 7 659 112, 257mm with felt ring for Oilhead 5-speed)
(not pictured, 21 52 7 659 113, 270mm with felt ring for Oilhead 6-speed)
Airhead '81-on 5-speed, 23 13 1 241 844, 227mm
Airhead /5 4-speed, 23 21 1 230 106, 215.5mm
Airhead early 5-speed, 23 13 1 232 089, 205.5mm

Note: Many newer bikes - Oilheads and K12 - now list the felt ring (and a different pushrod) as standard equipment. They certainly did not all have it from the factory.